Implemented unit
Decanter centrifuge
Classification/separation unit for liquid-solid process steps in DyssolPro.
Classification Unit - Implemented in DyssolPro
Model decanter centrifuge steps inside a connected process line. Evaluate separation together with synthesis, washing, drying, and downstream treatment.
The DyssolPro unit library lists decanter centrifuge, and the zeolite-production example uses decanter washing/concentration before spray drying and calcination.
For flowsheets where separation quality affects the next process step.
Connect decanter centrifuge models with upstream synthesis or washing and downstream drying, storage, or thermal treatment.
Implemented unit
Classification/separation unit for liquid-solid process steps in DyssolPro.
Application context
Documented Dyssol zeolite work includes decanter washing/concentration before drying and calcination.
Connect liquid-solid separation with upstream and downstream units.
Represent feed material with phase fractions and particle-centered properties.
Route separated material to drying, filtration, storage, or further process units.
Study how upstream feed changes affect separation and the next unit operation.
| Study | What Dyssol connects | Typical result |
|---|---|---|
| Washing/concentration | Synthesis, decanter, spray drying, rotary kiln. | Effect of separation step on downstream feed state. |
| Liquid-solid split | Phase fractions and particle properties through connected units. | Material routing and product-stream changes. |
| Custom separation model | Model Maker and DyssolPro flowsheet integration. | Company-specific separation logic in one simulation setup. |
Time-dependent simulation for startup, shutdown, batch, semi-batch, and continuous operating scenarios.
Particle-centered modeling with interdependent properties such as size, composition, and moisture across connected units.
PSD tracking and transformation-matrix workflows for process studies where particle size distribution matters.
Model Maker supports implementation, testing, and validation of company-specific unit models.
Compare parameter sets inside the connected process instead of studying one isolated apparatus.
Use the integrated sensitivity analysis tool for implemented process units in DyssolPro.
Evaluate process settings against target product properties or process-performance metrics.
Extend the model library when a project needs proprietary correlations, geometry, or company-specific logic.
Existing application example
End-to-end catalyst process with synthesis, decanter washing/concentration, spray drying, and two-stage rotary-kiln calcination. Dyssol connected surrogate synthesis models with dynamic downstream units in one flowsheet.
Sources: Processes 2022, 10(10), 2140
Yes. The current process-unit library lists decanter centrifuge under classification.
Yes. The industrial zeolite-production example includes decanter washing/concentration before spray drying and calcination.
Yes. Model Maker and DyssolTEC services can support project-specific separation models.
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