Granulation Unit - Implemented in DyssolPro

Roller Compactor Simulation for Solids Processes

Study roller compaction in a connected solids flowsheet. Link compaction with screening, milling, recycle, and downstream handling.

The DyssolPro process-unit library lists both roller compactor and roller compactor dynamic.

Two roller-compactor units

Ready for compaction studies where PSD and recycle behavior matter.

Use the static or dynamic roller-compactor unit depending on the process question and connect it with downstream size classification.

Implemented unit

Roller compactor

Compaction unit for connected solids-process flowsheets.

Implemented unit

Roller compactor dynamic

Dynamic roller-compactor variant for time-dependent compaction studies.

Roller compaction in the full flowsheet

Connect compaction, classification, and recycle paths.

Feed the compactor

Represent upstream material with its particle properties and mass-flow profile.

Classify the compacted product

Connect downstream screen, crusher, or splitter units to evaluate product and recycle streams.

Compare operating scenarios

Use sensitivity and optimization tools around implemented units to compare target process outcomes.

Compaction study scope

Built for process chains, not only single-unit summaries.

StudyWhat Dyssol connectsTypical result
Compaction plus screeningRoller compactor, screen, splitter, and recycle logic.Impact of classification settings on product/recycle streams.
Dynamic feed changesTime-dependent material inflow and downstream response.Transient product behavior after feed or setpoint changes.
Custom compaction modelModel Maker and flowsheet integration.Company-specific roller compaction logic in DyssolPro.

Units around roller compaction.

Typical neighbors in a dry-granulation flowsheet.

What DyssolPro brings

Capabilities that matter for compaction teams.

Dynamic flowsheet simulation

Time-dependent simulation for startup, shutdown, batch, semi-batch, and continuous operating scenarios.

Multidimensional solids properties

Particle-centered modeling with interdependent properties such as size, composition, and moisture across connected units.

Population-balance workflows

PSD tracking and transformation-matrix workflows for process studies where particle size distribution matters.

Custom model development

Model Maker supports implementation, testing, and validation of company-specific unit models.

Typical engineering studies

Common studies for roller compaction projects.

Operating-window studies

Compare parameter sets inside the connected process instead of studying one isolated apparatus.

Sensitivity analysis

Use the integrated sensitivity analysis tool for implemented process units in DyssolPro.

Optimization studies

Evaluate process settings against target product properties or process-performance metrics.

Custom-model extension

Extend the model library when a project needs proprietary correlations, geometry, or company-specific logic.

Evidence in DyssolPro

Direct process-library evidence for this page.

Process-library evidence

Roller compactor units in DyssolPro

The DyssolPro unit library lists Roller compactor and Roller compactor dynamic as implemented process units for solids flowsheets.

Sources: DyssolPro process-unit library

Technical FAQ

Does DyssolPro include roller compactor units?

Yes. The process-unit library lists roller compactor and roller compactor dynamic.

Can compaction be studied together with screening?

Yes. Roller compactor units can be connected with implemented size-change, classification, and flow-handling units.

Can a company-specific compaction model be added?

Yes. Model Maker supports custom unit models, and DyssolTEC can support implementation and validation.

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