Dynamic Solids Process Simulation Software

Dyssol Flowsheet Simulation Software

Dynamic simulation software for solids processes, where particles change size, shape, moisture, and composition across the flowsheet. Model dryers, mills, granulators, and full production systems in one dynamic environment.

Backed by Institute of Solids Process Engineering and Particle Technology at TUHH.

DyssolPro flowsheet simulation software interface for industrial solids processes
Dyssol is an attractive tool for our solids production processes to gain a deeper understanding and to push our operations to their limits. With DyssolTEC, we have found a strong partner for future cooperation!
Prof. Dr. Frank Kleine Jäger
Vice President - Solids Formulation and Handling
Dyssol flowsheet simulation software interface showing a solids process flowsheet

Set up your flowsheet with Dyssol!

Dynamic flowsheet simulation for solids processes.

Flowsheet simulation is used to describe production processes, optimize them, develop control strategies or design new products. Dyssol focuses on modelling solids processes and can handle all solids properties and their interactions like size, shape and moisture by design. The modelling framework allows the simulation of dynamic processes to investigate stability, start-up and shut-down behavior in continuous, batch and semi-batch modes.

The go-to solution for the industry

Used in pharma, chemicals, food, and mining where particle properties drive product quality.

Engineers model size distribution, moisture, and composition in one flowsheet environment, leading to faster development, smoother scale-up, and results that are easier to explain across R&D and production.

Pharma

Dyssol enables QbD and continuous manufacturing by time-dependent dwell times and the ability to predict product quality.

Chemistry

Many downstream processes like crystallizer, spray dryer, and fluidized beds are already implemented.

Food

Process units like spray dryer, crystallizer, granulator, agglomerator and separator are included.

Mining

Many comminution and separation units are available for dynamic solids-process simulation.

Implemented process units

Ready to use. Proven in research and industry for years.

Explore Dyssol's searchable library of process units for flow handling, size reduction, classification, drying, granulation, transport, and filtration.

Duplicator
Inlet flow
Agglomerator
Crusher
Calcination rotary kiln
Fluidized bed dryer
Classifier
Cyclone Muschelknautz
Mixer
Heat exchanger
Spray dryer co-current
Granulator
Filter gas
Filter liquid
Roller compactor
Screen
Outlet flow
Mixer3
Nozzle
Splitter
Splitter3
Crusher PBM TM
Screen multi-deck
Screen-mill
Disk separator
Decanter centrifuge
Spray dryer counter-current
Granulator simple batch
Fluidized bed spray granulator
Roller compactor dynamic
Pneumatic transport
Solids bunker

Core features of Dyssol

Built for dynamic, multidimensional solids-process simulation.

Dyssol combines a ready-to-use process library with custom model development, dynamic simulation, and an intuitive flowsheet interface.

Multidimensional properties

Flowsheeting with bulk materials is very complex since every single particle has its own size, shape and moisture content or composition. Dyssol enables multiple bulk properties besides the size distribution and their interaction.

Open-source version

The basis version of Dyssol is and will stay free to use for everybody. This research-focused version is useful for universities and research institutes.

Dynamic models

Dyssol provides the possibility to consider time-dependent process behaviour by default. This includes batch and semi-batch processes and start-up and shut-down behaviour.

Process library

Dyssol comes with a set of base process models for drying, size change, storage, transport and separation, already implemented and ready-to-use.

Drag&Drop flowsheet design

Design your specific process by using the intuitive Drag&Drop flowsheet designer in the new DyssolPro version.

Build your own units with our Models Maker

Use our Model Maker to build your own models that perfectly represent your processes. If needed our modelling expert can help.

Work with Dyssol experts

Engineering services backed by applied research at the Technical University of Hamburg.

DyssolTEC supports teams that need more than software. We develop custom unit models, help with process studies and scale-up, and train engineers to use Dyssol simulation software in real projects.

Software & Support

We offer a comprehensive service around Dyssol: help with the installation, introduction to the simulation system, implementation of new models, databases or interfaces to the development of customized Dyssol versions.

Custom models

In Dyssol many units are already implemented but if you need custom models for your specific processes, we can develop and implement them in your own licenced Dyssol version. We can also help you integrate your own existing models into the software.

Consulting & Training

You want to get to know Dyssol and get a general idea how flowsheet simulation works? We provide workshops and trainings (on-site and online) and can customize them to your specific needs.

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